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8 min read

ROI Calculator: Automation vs. Manual Processes

Most manual processes cost more than you think. Here's how to calculate the true ROI of automation.

ROI Calculator: Automation vs. Manual Processes

The Hidden Costs of Manual Processes

When calculating ROI, most teams only look at direct labor costs. But manual processes have hidden costs:

Direct Costs

  • • Time spent on repetitive tasks
  • • Labor cost of that time
  • • Tool licenses for manual work

Hidden Costs

  • • Human error and rework
  • • Delays and bottlenecks
  • • Opportunity cost of time
  • • Employee burnout
  • • Inconsistent execution

💡 Key Insight

A task that takes 10 minutes might cost you 30 minutes when you factor in context switching, errors, and follow-ups.

ROI Calculation Framework

Here's the formula we use to calculate automation ROI:

ROI Formula

Annual Cost of Manual Process =
(Time per task × Tasks per week × 52 weeks × Hourly rate) + Error cost + Opportunity cost
Automation Cost =
Setup cost + (Monthly maintenance × 12)
Annual Savings =
Annual cost of manual - Automation cost
ROI % =
(Annual Savings / Automation Cost) × 100

Real Examples with Numbers

Example 1: Lead Routing Automation

Manual Process: Sales ops manually assigns 100 leads/week
Time per lead: 5 minutes (lookup territory, check rep capacity, assign)
Weekly time: 500 minutes (8.3 hours)
Hourly rate: $50
Annual cost: 8.3 hrs × 52 weeks × $50 = $21,580
Automation Cost:
• Setup: $2,500
• Monthly maintenance: $300
• Annual total: $2,500 + ($300 × 12) = $6,100
ROI: 254%
Annual savings: $15,480
Payback period: 3.4 months

Example 2: Data Enrichment Automation

Manual Process: SDR team manually enriches 200 leads/week
Time per lead: 10 minutes (lookup email, company data, job title)
Weekly time: 2,000 minutes (33.3 hours across 3 SDRs)
Hourly rate: $35
Annual cost: 33.3 hrs × 52 weeks × $35 = $60,606
Automation Cost:
• Clay waterfall setup: $3,200
• Monthly maintenance: $400
• Annual total: $3,200 + ($400 × 12) = $8,000
ROI: 658%
Annual savings: $52,606
Payback period: 1.5 months

Example 3: Customer Handoff Automation

Manual Process: AEs manually hand off 20 new customers/month to CS
Time per handoff: 45 minutes (email context, schedule kickoff, update CS tool)
Monthly time: 15 hours
Hourly rate: $75 (AE time) + $50 (CS time) = $125/handoff
Annual cost: 20 handoffs × 12 months × (45 min / 60) × $125 = $22,500
Automation Cost:
• Setup: $2,800
• Monthly maintenance: $350
• Annual total: $2,800 + ($350 × 12) = $7,000
ROI: 221%
Annual savings: $15,500
Payback period: 3.7 months

Typical Payback Periods

Based on 50+ automation projects we've delivered:

1-3 mo

High-Volume Tasks

Lead routing, data entry, enrichment

3-6 mo

Process Workflows

Handoffs, approvals, notifications

6-12 mo

Complex Integrations

Data pipelines, BI dashboards

Benefits Beyond ROI

Pure financial ROI doesn't capture the full value of automation:

  • Consistency: Automated processes execute the same way every time
  • Speed: Instant execution vs. waiting for humans
  • Scalability: Handle 10x volume without 10x team size
  • Employee Satisfaction: Teams focus on strategic work, not busywork
  • Competitive Advantage: Move faster than competitors still doing manual work

Calculate Your ROI

Want help calculating the ROI for your specific use case? Book a call and we'll run the numbers together.

Book ROI Consultation

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